Lixun Injection Molding Machine: A "Precision" Innovator in the All-Electrification Wave——Break through with technology and reshape the high-end injection molding industry ecosystem
As the global manufacturing industry accelerates its transformation toward the "dual carbon" goal, the injection molding industry is undergoing a profound transformation centered on full electrification, intelligence, and greening.
Traditional hydraulic injection molding machines are gradually marginalized by the market due to problems such as high energy consumption, high pollution, and insufficient precision; while all-electric injection molding machines
have become "standard equipment" in high-end fields such as automobiles, medical care, and 3C electronics with their advantages of high efficiency, energy saving, precision control, and zero pollution.
In this transformation, Lixun Injection Molding Machine takes "just the right technology" as its core concept, focuses on the all-electric technology route, and through independent innovation, deep scene cultivation,
and ecological co-construction, it not only breaks the monopoly of foreign brands in the high-end market, but also redefines the competitiveness of domestic injection molding machines with its "precise, stable,
and intelligent" product characteristics.
I. Technological breakthrough: full electric drive, creating "millimeter-level" precision
1. All core components are self-developed to break through the "bottleneck" problem
The technical barriers of all-electric injection molding machines are concentrated in the three core components of servo motors, control systems, and transmission structures. Lixun rejects "assembly-based innovation" and insists on independent research and development of the entire chain:
2.Servo motor: We have jointly developed high-torque, low-inertia special motors with top domestic motor manufacturers, which can increase response speed by 30% and reduce energy consumption by 20%;
Control system: Equipped with Lixun's self-developed "L-Smart" intelligent control system, which integrates triple closed-loop control of pressure, speed and position to achieve 0.01mm injection accuracy;
Transmission structure: High-rigidity guide column + ball screw design is adopted to eliminate the oil compressibility interference in hydraulic transmission. The template parallelism load deviation is less than 0.03mm, far exceeding the industry average.
3.Case: In the production of medical syringe pistons, Lixun's all-electric injection molding machine uses the "low-resistance oil circuit + high-precision guide" technology to control the product flash thickness within 0.02mm, and the yield rate is increased from 85% to 99.5%, directly driving the customer order volume to increase by 3 times.
II. Modular design to meet the needs of "flexible production"
Facing the market trend of multiple varieties and small batches, Lixun launched a "Lego-style" modular platform that supports rapid mold change and adaptive adjustment of process parameters:
1.Quick mold change system: Through magnetic template + automatic clamping device, mold change time is shortened from 2 hours to 15 minutes;
2.Process database: Built-in process parameter templates for 5,000+ materials and molds, new operators can get started in 30 minutes;
3.Remote operation and maintenance: Equipped with IoT module, real-time monitoring of equipment status, fault warning accuracy rate reaches 98%, and maintenance costs are reduced by 40%.
Customer evaluation: A 3C electronics manufacturer said: "Lixun's modular design allows our production line to quickly switch between different products such as mobile phone cases and smart watch straps, increasing equipment utilization by 50% and saving more than 2 million yuan in annual costs."
II. Deepening the use of scenarios: from medical care to new energy, solving industry pain points
1. Medical field: Protect life safety with "zero pollution"
Medical injection molding has extremely high requirements for equipment cleanliness and stability. Lixun has developed a dedicated all-electric injection molding machine for medical use:
(1).Hydraulic oil-free design: completely eliminates the risk of oil pollution and meets ISO 14644-1 Class 7 clean room standards;
(2).Ultra-low temperature control: through water-cooled servo motor + independent temperature control module, the melt temperature fluctuation is controlled within ±0.5℃ to avoid material degradation;
(3).Verification support: Provide a full set of verification documents including DQ (design confirmation), IQ (installation confirmation), and OQ (operation confirmation) to help customers pass FDA and CE certification.
2. New energy field: supporting the lightweight revolution with "large tonnage"
The demand for lightweight and integrated structural parts of new energy vehicles has given rise to the market for super-large injection molding equipment. Lixun launched 2000-4000 ton all-electric super-large injection molding machines:
(1).Dual closed-loop mold control: through the dual feedback of pressure sensor + displacement sensor, ensure the smooth opening and closing of super-large molds to avoid deformation;
(2).Melt delivery optimization: adopt low shear screw + dynamic pressure compensation technology to solve the problem of material degradation during large flow injection;
(3).Integrated die-casting substitution: combined with die-casting technology, realize the "injection molding + die-casting" integrated molding of automobile chassis, battery trays and other parts, increase material utilization by 25%, and reduce production costs by 40%.
3. Ecosystem co-construction: from equipment supplier to industry partner
(1). "Turnkey Project": Providing a full-process solution
Lixun breaks the traditional "selling equipment" model and launches the "overall delivery of injection molding production line" service:
1..Early simulation: Use Moldflow software to simulate the injection molding process, optimize mold design, and reduce the number of mold trials;
2.Mid-term installation: Send a professional team to be responsible for equipment commissioning and personnel training to ensure that production is achieved within 7 days;
3.Late-term operation and maintenance: Provide "2-hour response, 24-hour on-site" after-sales service and regular on-site maintenance.
From "technological catch-up" to "standard setting", from "equipment supplier" to "industry partner", Lixun injection molding machines have leveraged the transformation and upgrading of the entire injection molding industry with full electrification as the fulcrum. In the future era of intelligent manufacturing, Lixun will continue to take "precision, stability, and intelligence" as its genes, and work with global customers to jointly write the Chinese story of high-end equipment.
